heat exchanger tube cleaning

High-Pressure Hydro Jetting Solution for Severe Scale Conditions In industries where uninterrupted operation is critical, equipment reliability defines overall plant performance. The PressureJet High-Pressure Hydro Jetting System is designed to address the most demanding scale removal requirements, operating within a powerful 1000 Bar (14,500 PSI) to 1400 Bar (20,300 PSI) pressure range. This system is purpose-built for applications where conventional cleaning methods fail to remove hard, compacted deposits. Its performance capability makes it a preferred choice for industries exposed to extreme fouling and high thermal stress. Engineered for Industries Facing Aggressive Scale Formation This hydro jetting system is widely used across Petrochemical, Oil & Gas, Distillery, and Sugar industries, where dense, stone-like scale can rapidly compromise heat transfer, restrict flow, and destabilize production lines. In such environments, cleaning efficiency directly impacts output consistency and operational safety. The system delivers controlled, high-energy water jets that target hardened deposits without damaging base metal surfaces. Heavy-Duty Cleaning for Oil & Petrochemical Industry In Petrochemical and Oil & Gas facilities, the system is deployed for intensive cleaning of heat exchanger in which crude oil is passing. At pressures up to 1400 Bar, the water jet produces concentrated impact capable of dislodging hardened scale from the internal surface of tubes. This level of cleaning restores internal surface condition, improves heat exchange efficiency, and helps maintain stable process operation. Critical Maintenance Solution for Distillery & Sugar Mills In Distilleries and Sugar Mills, evaporators and juice heaters operate under continuous thermal loading, especially during peak crushing and fermentation cycles. These conditions accelerate mineral scale formation, particularly inside evaporator calandria tubes, leading to reduced evaporation rates and increased steam consumption. High-pressure hydro jetting removes this hard scale efficiently, restoring clean heat transfer surfaces and enabling equipment to operate at optimal thermal efficiency throughout the production season. Restoring Performance and Protecting Production Continuity By removing hardened scale from critical process equipment, the system helps eliminate flow restrictions, reduce energy losses, and prevent forced shutdowns. Regular use of high-pressure hydro jetting ensures that heat exchangers, evaporators, and process tubing continue to perform at design capacity, even under the most demanding operating conditions. This makes the system an essential maintenance asset for plants where uptime, efficiency, and production stability are non-negotiable

Precision Hydro Jetting Machine for High-Reliability Industrial Maintenance In process-driven industries where equipment cleanliness directly determines operational uptime, the PressureJet Precision Hydro Jetting System delivers an optimal combination of controlled pressure and efficient flow. Designed to operate within a 500 Bar (7,250 PSI) to 600 Bar (8,700 PSI) pressure range and an optimized flow capacity of 39 to 82 LPM, this system is purpose-built for facilities that demand consistent performance and predictable maintenance outcomes. Engineered Balance of Pressure and Flow for Critical Assets Unlike low-pressure flushing systems or ultra-high-pressure spot cleaners, this hydro jetting machine is engineered to strike a precise balance between pressure intensity and flow volume. The result is effective removal of medium to hard scale and chemically bonded residues that accumulate on internal surfaces over time. These deposits often harden due to prolonged exposure to high operating temperatures, forming insulating layers that severely degrade heat transfer efficiency. The PressureJet system removes this buildup efficiently without damaging tube metallurgy or internal coatings. Designed for Scale-Sensitive Industrial Applications This 500–600 Bar hydro jetting system is extensively used in industries where uninterrupted thermal and flow performance is essential, including: • Chemical Processing Plants • Pipe Cleaning • Thermal Power Plants Preventing Energy Loss and Unplanned Downtime In modern industrial operations, a clean heat exchanger is not a maintenance preference—it is a performance requirement. When scale buildup is allowed to persist, it creates thermal resistance that forces systems to consume more energy to maintain output. Over time, this leads to restricted flow, overheating, tube blockages, and forced shutdowns. Without regular cleaning using professional-grade hydro jetting equipment, the financial impact of unscheduled downtime can quickly escalate, costing facilities thousands in lost production per hour. Non-Destructive, Chemical-Free Cleaning for Long-Term Reliability This hydro jetting machine restores equipment performance using high-pressure water only, eliminating the need for aggressive chemicals or abrasive mechanical methods. The non-destructive cleaning process preserves original design specifications, extends asset life, and supports environmentally responsible maintenance practices. By integrating this system into routine maintenance schedules, plants can maintain energy efficiency, operational stability, and profitability, ensuring that critical process equipment remains fully functional and reliable.

High-Flow Hydro Jetting Machine for Rapid Industrial Cleaning In high-throughput industrial environments, cleaning speed and system dependability directly impact operational efficiency. The PressureJet High-Flow Hydro Jetting Machine is engineered to deliver exceptional cleaning performance upto 500 Bar (7,250 PSI) pressure range, paired with an industry-leading flow rate of 95 to 110 LPM. This powerful combination enables rapid removal of heavy fouling, chemical scale, sludge, and deposits without compromising the integrity of critical equipment. Designed for applications where time constraints are critical, this system accelerates cleaning cycles while maintaining precise control over pressure and flow. High-Volume Water Jet Engineering for Maximum Throughput The system is powered by a robust industrial Triplex Plunger Pump, optimized specifically for high-flow water jetting operations. Operating at medium pressure with elevated flow output, the machine delivers sustained jet impact over larger surface areas, making it ideal for equipment that requires fast internal flushing and bulk deposit removal. This pressure–flow configuration ensures consistent performance during extended duty cycles, supporting continuous operation in demanding industrial and contract cleaning environments. Proven Performance in Critical Cleaning Applications • Heat Exchanger Tube Cleaning Rapidly removes soft-to-medium scale and fouling, restoring heat transfer efficiency with minimal downtime. • Condenser Cleaning & Cooling System Maintenance Flushes biological growth and sediment buildup, improving cooling efficiency and system reliability. • Industrial Pipe & Process Line Cleaning High-volume water delivery scours internal pipe surfaces, restoring flow capacity and preventing blockages. Advanced Rotating Nozzles & Dual Lance Capability For enhanced cleaning precision, the machine is compatible with industry-proven rotating nozzles, including Banshee, Badger, and Gopher series. These tools provide full 360-degree internal surface coverage, delivering uniform scouring action that static nozzles cannot achieve. An optional Dual Lance System allows operators to clean two tubes simultaneously, effectively doubling productivity and significantly reducing total cleaning time. This feature is especially valuable during plant shutdowns where cleaning windows are limited and turnaround speed is essential. Engineered for Low Downtime and Cost Efficiency Every PressureJet system is designed with operational economics in mind. The rugged, simplified construction of the pump and accessories minimizes wear, reduces maintenance requirements, and lowers the risk of in-process failures. Fewer breakdowns translate directly into reduced repair costs and uninterrupted job execution. By shortening cleaning cycles and extending equipment life, this hydro jetting system delivers a high return on investment for both hydro jetting contractors and end users, making it a cost-effective, long-term industrial cleaning solution.